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ISBN10: 0071457917 | ISBN13: 9780071457910

ISBN10: 0071457917
ISBN13: 9780071457910
By A A. Hattangadi

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Monitoring and predictive maintenance methods are not reliable enough in indicating certain important problems in manufacturing equipment, such as cracking of power transmission components, inadequate lubrication of parts, and excessive cutting edge wear of a tool or die. These problems are best dealt with at the design stage. Plant and Machinery Failure Prevention is based on the premise of “Zero-Failure Performance”. The book introduces the general features and investigative methods at the design phase for determining failures in mechanical components such as: Flat Belt Failures, Vee-belt Failures, Pulley Failures, Gear Failures, Steel Wire Rope Failures, Spring Failures, and Gasket Failures.

1. Introduction

2. How to Attain Zero Failure Performance

3. General Feature of Failures

4. Investigation of Failures

5. Degradation Processes (Mechanical)

6. Degradation Processes (Electrical)

7. Split Pin and Cotter Failures

8. Threaded Fastener Failures

9. Shaft or Axle Failures

10. Ball and Roller Bearing Failures

11. Sleeve Bearing Failures

12. Failures of White Metal Bearings of Electric Locomotives

13. Flat Belt Failures

14. Vee-belt Failures

15. Pulley Failures

16. Gear Failures

17. Steel Wire Rope Failures

18. Spring Failures

19. Gasket Failures

20. O-ring And U-ring Failures

21. Rubber Hose Pipe Failures

22. Pipes and Tube Failures

23. Compressed Air Valve Failures

24. Failures of Compressed Air Operated Equipment

25. Fluid Filter Failures

26. Compressed Air Motor Failures

27. Air Compressor Failures

28. Vacuum Brake Failures on DC EMUS

29. Fan and Blower Failures

30. Thermal Cracks on Motor Coach Tyres32. Crimped Socket Failures

33. Wires and Cable Failures

34. Insulated Wire Failures

35. Auxiliary Motor Cable Failures

36. Multicore Coupler Failures

37. Knife Switch Failures

38. Parallel Clamp Failures

39. Terminal Board Failures

40. Capacitor Failures42. Potentiometer Failures

43. Contact Failures

44. Relays Failures

45. Failures of Fuses and Miniature Circuit Breakers

46. Bus-Bar Failures

47. Failures of Lead Acid Batteries

48. Failures of Incandescent Lamps

49. Insulator Failures

50. Solenoid Failures

51. Failures of Carbon Brushes and Commutators

52. Commutator Connection Failure

53. Commutator Failures

54. Failures of Rotor or Armature Coils in dc Machines

55. Failures of Stator Coils in Rotating Machines

56. Starting Resistor Failures

57. Tapchanger Connection Failures

58. Electrical Machine Failures due to Ventilation Problems

59. Power Transformer Explosions

60. Failures of OHE Regulating Equipment

61. Minimum Oil Circuit-breaker Failures

62. Line Breaker Failures

63. Squirrel Cage Failures in Asynchronous Motors

64. Failures of Mush Wound Stator Windings

65. Pantograph OHE Entanglements

66. Failures and Accidents in Chemical Plant

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