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ISBN10: 0071803475 | ISBN13: 9780071803472
ISBN10: 0071803475
ISBN13: 9780071803472
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The Most Complete, Current Guide to Failure Analysis for Cooling Water Systems
Fully updated for the latest technologies and techniques, this new edition describes proven procedures for determining the root cause of cooling system failure, correcting the problem, and preventing future occurrences.The first section covers cooling water system design and operation and features ten new chapters on the various materials most commonly found in cooling systems. The remaining four sections discuss waterside corrosion, cracking, mechanical damage, and material and design issues.
This authoritative resource explains how to identify failure locations and mechanisms, recognize critical factors influencing failure, carry out inspection procedures, and implement preventive measures to reducedamage. Illustrative case histories are provided in each chapter.
The Nalco Guide to Cooling Water Systems Failure Analysis, Second Edition, covers:
- Carbon and alloy steel
- Cast iron
- Stainless steel
- Copper alloys
- Aluminum alloys
- Corrosion-resistant alloys
- Coatings
- Nonmetallic materials
- Brazed and soldered joints
- Corrosion monitoring
- Crevice and underdeposit corrosion
- Oxygen corrosion
- Biologically influenced corrosion
- Acid corrosion
- Alkaline corrosion
- Galvanic corrosion
- Dealloying
- Intergranular corrosion
- Graphitic corrosion
- Localized and pitting corrosion
- Corrosion fatigue
- Stress corrosion cracking
- Erosion-corrosion
- Cavitation
- Manufacturing defects
- Weld defects
- Design and operating conditions
Section 1 – Deposits on the Water and Steam Side Water and Steam Formed DepositsCause of DepositionDeposit Related ProblemsSection 2 - Overheating Short Term OverheatingLong Term OverheatingSection 3 - Waterside Corrosion and DamageWaterside CorrosionCaustic CorrosionLow pH During ServiceHydrogen DamagePhosphate CorrosionChelant and Complexing Agent CorrosionOxygen CorrosionCorrosion During CleaningStress Assisted CorrosionPartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Cause of DepositionDeposit Related ProblemsSection 2 - Overheating Short Term OverheatingLong Term OverheatingSection 3 - Waterside Corrosion and DamageWaterside CorrosionCaustic CorrosionLow pH During ServiceHydrogen DamagePhosphate CorrosionChelant and Complexing Agent CorrosionOxygen CorrosionCorrosion During CleaningStress Assisted CorrosionPartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Section 2 - Overheating Short Term OverheatingLong Term OverheatingSection 3 - Waterside Corrosion and DamageWaterside CorrosionCaustic CorrosionLow pH During ServiceHydrogen DamagePhosphate CorrosionChelant and Complexing Agent CorrosionOxygen CorrosionCorrosion During CleaningStress Assisted CorrosionPartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Long Term OverheatingSection 3 - Waterside Corrosion and DamageWaterside CorrosionCaustic CorrosionLow pH During ServiceHydrogen DamagePhosphate CorrosionChelant and Complexing Agent CorrosionOxygen CorrosionCorrosion During CleaningStress Assisted CorrosionPartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Caustic CorrosionLow pH During ServiceHydrogen DamagePhosphate CorrosionChelant and Complexing Agent CorrosionOxygen CorrosionCorrosion During CleaningStress Assisted CorrosionPartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Hydrogen DamagePhosphate CorrosionChelant and Complexing Agent CorrosionOxygen CorrosionCorrosion During CleaningStress Assisted CorrosionPartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Chelant and Complexing Agent CorrosionOxygen CorrosionCorrosion During CleaningStress Assisted CorrosionPartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Corrosion During CleaningStress Assisted CorrosionPartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
PartingGraphitic CorrosionDealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
DealloyingWaterside Flow Related DamageCavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
CavitationFlow Accelerated CorrosionErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
ErosionSection 4 –Cracking CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
CrackingCorrosion FatigueStress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Stress Corrosion CrackingSection 5 - Fireside Corrosion and DamageOil Ash CorrosionCoal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Coal Ash CorrosionWaterwall Fireside CorrosionCold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
Cold End CorrosionDew Point CorrosionErosionSection 6 - Material DefectsForming DefectsWelding Defects
ErosionSection 6 - Material DefectsForming DefectsWelding Defects
Forming DefectsWelding Defects
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