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ISBN10: 0071812229 | ISBN13: 9780071812221
ISBN10: 0071812229
ISBN13: 9780071812221
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Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product. A proven process for machine tool selection,installation, and maintenance Written by an engineer with many years of experience in the industry, this practical guide provides a systematic approach to acquiring and setting up machine tools efficiently and cost-effectively. Machine Tools:Specification, Purchase, and Installation delivers a step-by-step plan for choosing the appropriate machine tool to meet your company's requirements and building the foundation that fits the specialized tool and the environment in which it will operate. Real-world examples and helpful checklists are included. Increase productivity, reduce equipment downtime, and save money by applying the streamlined methods presented in this valuable resource. Complete coverage of each phase of the process, including: Budgeting Specification Procurement Layout Foundation Installation Preparation Start up Maintenance
1. Budget Phase
Develop Return of Investment; Develop Payback of the MT; Develop a Breakeven Cost for the MT; Present List to Upper Management; Develop List of “Tech Differences” between this Machine and Older Machines; Develop a List of Suppliers; How to Rate the Suppliers; Gather “Ballpark” Quotes for Each Supplier’s MT; Develop Overall Cost of the MT; Develop Electrical Cost of the MT; Develop Facility Costs for the MT: Develop the Demolition Cost for the MT’s Location; Develop the Tooling Cost for the MT; Consolidate the Budget Cost into One Spreadsheet and Add 20%; Create Capital Appropriation; Create Schedule of Overall Project for Capital Approval
Develop Return of Investment; Develop Payback of the MT; Develop a Breakeven Cost for the MT; Present List to Upper Management; Develop List of “Tech Differences” between this Machine and Older Machines; Develop a List of Suppliers; How to Rate the Suppliers; Gather “Ballpark” Quotes for Each Supplier’s MT; Develop Overall Cost of the MT; Develop Electrical Cost of the MT; Develop Facility Costs for the MT: Develop the Demolition Cost for the MT’s Location; Develop the Tooling Cost for the MT; Consolidate the Budget Cost into One Spreadsheet and Add 20%; Create Capital Appropriation; Create Schedule of Overall Project for Capital Approval
2. Procurement Phase
Pre-specification Meeting; MT Project Team Specification; Project Leader Selection for the Overall Project; MT Supplier Visits and Quotes; MT Supplier References; Visiting the MT Supplier References Companies; Specification of the MT; Schedule for the MT Build; Terms and Conditions; The Dreaded Purchase Order Process; Visit MT Supplier During the Assembly Phase of the Machine Manufacture; Accept MT at the Supplier’s Site; Operator and Maintenance Training
3. Layout Phase
Layout during the Procurement Phase; Layout after the Procurement Phase; Maximize Floor Space; Soil Boring Specification; Perform and Receive Soil Borings; Develop Schedule; Removal of Existing Equipment; Demolition of Old Foundation and/or Floor Slabs; Prep for the New Foundation and MT; Removal of New Equipment (i.e. electrical, water, and air)
4. Foundation Phase
Pre-Foundation Meeting; Schedule for the Foundation; Tricks of the Trade; Selection of the Project Leader for the Foundation Installation; Write Foundation Design Foundation; Bid Foundation Design; Foundation Purchase Order; The Five Review Sessions for the Foundation Design; Bid Foundation Demolition and Removal; Installation of the Dust Walls; Review and Sign-up of the Rebar Drawings; Pre-job Brief before Foundation Installation; Concrete Cylinder Text; Foundation Cure Period
5. Installation Phase
Write Installation Specification; Installation Purchase Order; Purchase of MT Lubrication Oils; Epoxy Painting of the Non-Shrink Grout and Foundation; Coolant Tank Design; Create Layout Drawings Showing Safety Rails
6. Install/Preparation Phase
Compressed Air; Water; Coolant Tank; Laser Alignment; Spare Parts; Warranty; Rotary Tables
7. Start Up Phase
Test Parts; Acceptance Tests; Final Operating Runoff; OEM Support During the First Article Inspection; One Year Check; One Year Meeting After Acceptance – Lessons Learned
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