Design for Manufacturability Handbook, 2nd Edition

Introduction.Section 1: Purpose, Contents, and Use of This Handbook.Economics of Process Selection.General Design Principles for Manufacturability.Quick References.The History of DFM.Managing DFM.Evaluating Design Proposals.Section 2: Economical Use of Raw Materials.Introduction.Ferrous Metals.Nonferrous Metals.Nonmetallic Materials.Section 3: Formed Metal Components. Metal Extrusions.Metl Stampings.Fineblanked Parts.Four-Slide Parts.Springs and Wire Forms.Spun-Metal Parts.Cold-Headed Parts.Impact- or Cold Extruded Parts.Rotary-Swaged Parts.Tube and Section Bends.Roll-Formed Sections.Power Metallurgy Parts.Forging.Electroformed Parts.Parts Produced by Specialized Forming Methods.Metal Injection-Molded Parts.Section 4: Machined Components.Section 4: Machined Components.Designing for Machining: General Guidelines.Parts Cut to Length. Screw Machine Products.Other Turned Parts.Machined Round Holes.Parts Produced on Milling Machines.Parts Produced by Planing, Shaping, and Slotting.Screw Threads.Broached Parts.Contour-Sawed Parts.Flame-Cut Parts.Internally Ground Parts.Parts Cylindrically Ground on Center-Type Machines.Centerless-Ground Parts.Flat-Ground Surfaces.Honed, Lapped, and Superfinished Parts.Roller-Burnished Parts.Parts Produced by electrical-Discharge Machining.Electrochemically Machined Parts.Chemically Machined Parts.Parts Produced by Other Advanced Machining Processes.Gears.Designing Parts for Economical Deburring.Section 5: Castings.Castings Made in Sand Molds.Other Castings.Investment Castings.Die Castings.Section 6: Nonmetallic Parts.Thermosetting-Plastic Parts.Injection-Molded Thermoplastic Parts.Stuctural-Foam-Molded Parts.Rotationally Molded Plastic Parts.Blow-Molded Plastic Parts.Reinforced-Plastic/Composite (RP/C) Parts.Plastic Profile Extrusions.Thermoformed-Plastic Parts.Welded Plastic Assemblies.Rubber Parts.Ceramic and Glass Parts.Plastic-Part Decorations.Section 7: Assemblies.Design for Assembly (DFA)Arc Weldments and Other Weldments.Resistance Weldments.Soldered and Brazed Assemblies.Adhesively Bonded Assemblies.Section 8: Finishes.Designing for Clearning.Polished and Plated Surfaces.Other Metallic Coatings.Desinging for Heat Transfer.Organic Finishes.Designing for Marking.shot-Peened Surfaces.Section 9: Additional Developments.DFM for Low-quantity Production.DFM in electronics.DFX.Glossary of Terms.Index.